Importance of Industry 4.0 in Manufacturing Process

What is Industry 4.0?

                                                          This transition is so strong that it is called Industry 4.0 to represent the fourth revolution in manufacturing. From the first industrial revolution (water and steam mechanization) to mass production and the assembly lines that use electricity in the second, the fourth industrial revolution would have the same that was started with adoption in the third. Computers and automation and data and machine learning will improve it with smart and autonomous systems. 

                                                                                 

                                                  

Industry 4.0 applications today:

 While many organizations may still deny how Industry 4.0 could impact their business or struggle to find the talent or the knowledge to best adapt it for their unique use cases, several others are implementing changes today and preparing for the future. Where You Are Smart Machines improve your business. These are just some of the possible applications:

                                                   

                         

1] Find out opportunities: 

                                         Since connected machines collect a massive volume of data that can inform maintenance, performance, and other issues, as well as analyze that data to identify patterns and insights that would be impossible for a human to do within a reasonable time, Industry 4.0 offers the opportunity for manufacturers to optimize their operations quickly and efficiently knowing what needs attention. Using data from the sensors on their equipment, an African gold mine identified a problem with oxygen levels during leaching.

2] Warehouse, logistics, and supply chains:

                                                     A connected supply chain can be adjusted and adapted when new information is presented. If a weather delay ties up a shipment, a connected system can proactively adjust to that reality and change manufacturing priorities.

                                      Autonomous equipment and vehicles: There are shipping yards that take advantage of autonomous cranes and trucks to streamline operations as they accept shipping containers from ships.

3] Automatic functions like Robots:

                                                            Formerly only possible for large companies with equally large budgets, robotics is now more affordable and available to organizations of all sizes. From selecting products in a warehouse to preparing for shipping, autonomous robots can quickly and safely assist manufacturers. Robots move merchandise around Amazon warehouses and also reduce costs and enable better use of floor space for the online retailer.

4] 3D Printing:

                               This technology has vastly improved over the past decade and has progressed from its primary use for prototyping to actual production. Advances in the use of metal additive manufacturing have opened many possibilities for production.

5] Internet of Things and the Cloud:

                                            A key component of Industry 4.0 is the Internet of Things characterized by connected devices. This not only helps internal operations but through the use of the cloud environment where data is stored, equipment and operations can be optimized by leveraging the insights of others using the same equipment or to enable businesses smaller access to technology that they would not be able to do on their own.

                                           

Example of the Industry 4.0 Revolution:

                                           Industry 4.0 has already been demonstrated through business models such as offline programming and adaptive control for arc welding, passing the process from product design through simulation to the shop floor for production. There are also examples of companies implementing Industry 4.0 in car manufacturing and a variety of smart factories around the world.

The strategy of Industry 4.0:

                               These technologies are often designed separately. But when united, they integrate the physical and virtual worlds. This change allows for a powerful new way of organizing global operations: bringing the fungibility and speed of software to large-scale machine production. According to the Industry 4.0 model, product design and development takes place in simulated laboratories and use digital manufacturing models. The products themselves take a tangible shape only after most of the design and engineering problems have been solved. The networks of equipment that generated the industrial society become hyper-conscious systems of extremely flexible technology, which respond quickly not only to human commands but to their own perceptions and self-direction.

                               Thanks to the Industry 4.0 platform and associated research assignments and various publications, we can already clearly see what enormous opportunities, but also challenges, Industry 4.0 will offer. Only the increasing digitization of many companies and the secure but specific network of a wide variety of work areas will create a truly profitable and flexible production landscape in the future. It is up to individual companies to prepare early for this change and to make transitions as simple as possible by digitizing their own production processes. Therefore, it is important for you as a decision-maker to prepare for Industry 4.0 using new technologies and new technological solutions.